Can I Bring a Chainsaw on an Airline? Navigating airline policies

Can I Bring a Chainsaw on an Airline?

For many outdoor enthusiasts, there’s nothing quite like the feeling of wielding a chainsaw and making your way through even the toughest wood. However, if you’re an avid chainsaw user who likes to travel by air, you may wonder: can I bring a chainsaw on an airline?

The answer is yes, but only with certain restrictions.

When travelling with a chainsaw on an airplane, you must pack it securely in your checked baggage. The chainsaw must be unloaded before being placed in the bag and stored in a hard-sided case for extra protection from impact damage. Additionally, ensure that all of the blades are covered or removed prior to packing.

Read on to learn more. Please learn everything you need about bringing a chainsaw on an airplane.

Can I Bring a Chainsaw on an Airline? Rules of Shipping

The Transportation Security Administration (TSA) regulates the transportation of various items on airlines, including chainsaws. According to TSA rules,

  • Chainsaws can only be carried in checked luggage, not in carry-on bags.
  • Before packing, a chainsaw must be cleaned and free of oil or gasoline.
  • Flammable substances are not allowed on board, so a residue-free chainsaw is necessary.
  • Passengers should declare the presence of a chainsaw at the check-in counter.
  • Airlines may have additional rules or fees for transporting chainsaws, so it’s important to check with your specific airline before you travel.
  • Complying with TSA regulations and airline guidelines helps avoid disruptions to your travel plans.

How Will You Be Allowed To Take Your Chainsaw In Checked Baggage?

Here are the steps to take when packing your chainsaw in checked baggage:

  1. Clean your chainsaw: Ensure that the chainsaw is completely free from oil and gasoline. Any flammable residues might pose a risk during the flight.
  2. Disassemble your chainsaw: Remove the chainsaw blade and any other detachable parts. This will make it easier to pack and reduce the risk of accidents.
  3. Pack your chainsaw securely: Place your chainsaw in a hard case specifically designed for chainsaws. If not, wrap it securely in bubble wrap and place it in the middle of your luggage, surrounded by softer items to provide additional padding.
  4. Pack chainsaw accessories separately: Pack chainsaw blades and other accessories separately, ensuring they are well-wrapped and protected.
  5. Inform the airline staff: When checking in your luggage, declare that you are carrying a chainsaw and other associated equipment in your checked luggage. They will provide further instructions if needed.
  6. Follow the guidelines and regulations: Comply with all TSA regulations and airline-specific rules and guidelines about transporting a chainsaw. This will ensure a smooth and hassle-free travel experience.

Is Chainsaw Allowed on a Plane?

Can you take a saw in checked luggage? Yes, and maybe no. According to the TSA Twitter handle on December 20, 2018

‘Generally, chainsaws free of residue and vapour of gas/oil are allowed in checked bags.’ We recommend that you inspect the chainsaw & then talk to your airline representative to determine if they will accept it. Please see FAA guidance.’’

Also, it depends on the chainsaw’s power, and each type has its guidelines. So, discuss some tools and read their guidelines

can I take battery/power tools on a plane?

Yes, you can take battery/power tools on a plane. When travelling with a battery-powered chainsaw on an airplane, please ensure the battery is completely disconnected from the saw and should be between 101–160 Watt hours (Wh). Additionally, TSA has some rules for batteries that include:

  • Batteries must be protected from damage.
  • Battery terminals must be protected from short circuits.
  • Batteries must be carried in carry-on baggage only.
  • Spare batteries must be in their original retail packaging or have tape placed across the battery’s contacts to isolate terminals.
  • For a mini 7-inch chainsaw

Can I Bring an Electric Chainsaw to an Airline?

Electric chainsaws can be brought on an airline, but like any other power tool, they must be stored in checked luggage, and the battery must be disconnected. The TSA requires that a minimum 7-inch chainsaw with lithium-ion batteries (101–160 Wh) or lithium metal batteries (2-8 grams) are allowed.

Can I bring a Mini Chainsaw to an Airline?

Can I take a brand-new generator on a plane? No, mini chainsaws and brand-new generators are prohibited in carry-on or checked bags. Tools, e.g., chainsaws, generators, trimmers, etc.) with residual fuel are prohibited.

Alternatives to Transporting a Chainsaw on an Airline

While it is possible to transport a chainsaw on an airline, there may be more convenient or cost-effective options. The cleaning, disassembly, and packing process can be time-consuming, and airlines may charge additional fees for carrying such items. Also, the risk of damage or loss during transport is always a concern.

Here are a few alternatives to consider:

  1. Renting a chainsaw at your destination: Many hardware stores and home improvement centres offer chainsaw rental services. This can be a cost-effective option, especially if you only need the chainsaw for a short period.
  2. Shipping your chainsaw: Services like UPS or FedEx can ship your chainsaw to your destination. This option might be more expensive, but it can save you a lot of hassle and ensure the safe delivery of your equipment.
  3. Buying a chainsaw at your destination: If you frequently travel to the same location and need a chainsaw each time, it may be worth considering the purchase of a chainsaw there. While this option involves an upfront cost, it can save you time and money in the long run.

What Tools are not allowed on a plane?

Several tools are strictly prohibited on planes due to safety and security concerns.

Tools: Engine-powered equipment with residual fuel (e.g., chainsaws, generators, trimmers, etc.) is not allowed in carry-on or checked bags. Tools over 7 inches in length are not permitted in carry-on luggage.

Can Items Like Petrol Powder Be Taken On Planes?

According to the Federal Aviation Administration (FAA), passengers cannot transport fuel or other hazardous materials aboard an aircraft. This includes petrol powder, a flammable and potentially explosive substance. The carrying of such tools imposes certain restrictions on the ones who carry them.

You need to satisfy your airline staff that your engine fully complies with the provisions of the special A70.

For safety, you should make sure that the fuel tank is empty. As a precautionary measure, it would be better to store these items in an appropriate container or box inside your checked baggage so that they will not come into contact with other things.

What If We Carry A Chainsaw With Fuel Inside Our Baggage?

As a general rule, it is not recommended to transport a chainsaw with fuel inside your baggage. Most airlines do not allow passengers to carry liquids and combustible materials like fuel in their checked luggage. Furthermore, leakage or spontaneous combustion risk is too great for transporting such items on an airplane.

Steps to Prepare a Chainsaw for Air Travel

Following are the steps to Carry A Chainsaw With Fuel Inside Our Baggage On a Plane:

  1. Clean the Chainsaw: Remove sawdust, debris, or dirt from the chainsaw. Ensure the chainsaw, especially the fuel tank, is free from any residues of gas or oil.
  2. Drain the Fuel: It’s crucial to drain all the fuel from the chainsaw before packing. Airlines prohibit carrying liquids and combustible materials like fuel in checked luggage.
  3. Disassemble the Chainsaw: Disassemble your chainsaw, remove the chain and guide bar, and pack them separately.
  4. Pack the Chainsaw: Pack the chainsaw and its components securely in a sturdy box or case.
  5. Label the Box: Clearly label the box as “chainsaw” and specify that it is cleaned and free from any residues of gas or oil.
  6. Check with the Airline: Contact the airline before your flight to know the rules and regulations regarding travelling with chainsaws. Confirm that your chainsaw meets these rules and regulations.

Can I take a brand-new chainsaw on a plane?

Yes, you can travel with a brand-new chainsaw on an airplane, but there are still a few things to consider:

  1. Packaging: Ensure your new chainsaw is correctly and securely packaged to prevent any damage during transit.
  2. Battery or Motor: If the chainsaw is battery-powered or has an electric motor, ensure it is disconnected and follows the guidelines of the TSA and the specific airline.
  3. Retail Packaging: Keep the chainsaw in its original retail packaging if possible. This helps confirm that it is a new chainsaw that has not been used before.
  4. Checked Luggage: Regardless of whether it is new, a chainsaw must always be packed in checked luggage.
  5. Airline Policies: Different airlines may have different policies. Always check the specific regulations of your airline before packing your new chainsaw.


In conclusion, bringing a chainsaw to an airline depends on the power source. If it is gas-powered, it cannot be carried in checked or carry-on luggage. However, if the chainsaw is electrically powered, it may be allowed, provided that the item follows the guidelines of the airline and TSA.

When transporting a chainsaw on an airline, clean and disassemble the tool before packing. Be sure to also check with the airline regarding their specific rules and regulations regarding carrying such items.

There are other options to consider if you Opt for alternatives, like renting or shipping if possible, and always check with your airline before you are allowed to travel. Safe travels and happy sawing!


Can you take a solar generator on a plane?

Yes, you typically can travel with a solar generator on an airplane, as they don’t contain flammable fuel. With a watt-hour rating below 100 Wh are generally allowed in carry-on and checked baggage. Always check your airline’s specific policies.

Can I bring a tape measure on a plane?

A tape measure and tools that are 7 inches or less are allowed in carry-on or checked bags.

Can you bring Allen wrenches on a plane?

As long as they are shorter than seven inches, Allen wrenches or hex keys can typically be brought onto a plane in carry-on and checked luggage. However, checking with the specific airline’s policy is always recommended.

Can you take lithium tool batteries on a plane?

You can take lithium tool batteries on a plane in carry-on bags.

Can you bring Dewalt batteries on a plane?

DeWalt batteries, specifically lithium-ion batteries, are generally allowed on planes in carry-on and checked luggage. However, there are restrictions on batteries over 100-160 watt-hours (Wh). Always check with your airline’s specific policies.

Why Is The Combustion Engine Restricted?

The combustion engine is restricted due to the inherent risk of transporting flammable substances such as fuel. Even minute fuel traces in the engine can threaten safety, leading to potential fire hazards during flight.

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